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Service Repair ManualThis is the most complete Service.Service Repair ManualThis is the most complete Service Repair Manual for the 2000-2002 Kawasaki ZX600J Ninja ZX-6RThis DOWNLOAD contains of high quality diagrams and instructions onThis is a must for the Do-It-Yourselfer. You will not be dissatisfied. Models Covers:Service Repair Manual Covers. General Information. Fuel System. Cooling System. Engine Top End. Clutch. Engine Lubrication System. Final Drive. Brakes. Suspension. Steering. Frame. Electrical System. Appendix. If you continue browsing the site, you agree to the use of cookies on this website. See our User Agreement and Privacy Policy.If you continue browsing the site, you agree to the use of cookies on this website. See our Privacy Policy and User Agreement for details.You can change your ad preferences anytime. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly. All pages are is great to have2002 KAWASAKI ZX600-J3 NINJA ZX-6R Service Repair Workshop Manual. Part No.99924-1254-07 Printed in JapanMotorcycle. Service ManualQuick Reference Guide. General Information 1 j. Fuel System 2 j. Cooling System 3 j. Engine Top End 4 j. Clutch 5 j. Engine Lubrication System 6 j. Final Drive 10 j. Brakes 11 j. Suspension 12 j. Steering 13 j. Frame 14 j. Electrical System 15 j. Appendix 16 jMotorcycle. Service Manual. All rights reserved.http://gursakaryahukuk.com/images/ipad-garageband-app-manual.xml
No parts of this publication may be reproduced, stored in a retrieval system, orNo liability can be accepted for any inaccuracies or omissions in this publication, although every possibleThe right is reserved to make changes at any time without prior notice and without incurring an obligationSee your Motorcycle dealer for the latestAll information contained in this publication is based on the latest product information available at the timeABDC after bottom dead center m meter(s). AC alternating current min minute(s). ATDC after top dead center N newton(s). BBDC before bottom dead center Pa pascal(s). BDC bottom dead center PS horsepower. BTDC before top dead center psi pound(s) per square inch. DC direct current rpm revolution(s) per minute. F farad(s) TDC top dead centerL liter(s). Read OWNER’S MANUAL before operating.This system eliminates the release of crankcase vapors into the atmosphere. Instead, the vaporsWhile the engine is operating,This system reduces the amount of pollutants discharged into the atmosphere by the exhaustVapors caused by fuel evaporation in the fuel system are not vented into the atmosphere. In-Liquid fuel is caught by a vapor separator and returned to the fuel tank. The Clean Air Act, which is the Federal law covering motor vehicle pollution, contains what isAmong those acts presumed to constitute tampering are the acts listed below:This manual is designed primarily for use byHowever, it contains enough detail and basic in-In order to perform the work efficiently andWhenever special tools orFor the duration of the warranty period,To get the longest life out of your vehicle. Service Manual.Kawasaki motorcycles are introduced by the. Service Manual. Genuine parts provided asHow to Use This Manual. In this manual, the product is divided into itsThe Quick Reference Guide shows you allFor example, if you want ignition coil informa-Then, use the. Table of Contents on the first page of the chap-Whenever you see these WARNING and.http://www.kurashi-kyoiku.com/cms/dat/upimg/ipad-important-product-information-guide.xml
CAUTION symbols, heed their instructions! Always follow safe operating and maintenanceThis manual contains four more symbols (inIndicates a conditional step or what action toIn most chapters an exploded view illustrationContents. In these illustrations you will find theTable of Contents. Before Servicing. 1-2. Model Identification. 1-5. General Specifications. 1-6. Periodic Maintenance Chart (United States and Canada Models). 1-9. Periodic Maintenance Chart (Other than United States and Canada Models). 1-11. Technical Information-KLEEN (KAWASAKI LOW EXHAUST EMISSION). 1-13. Technical Information - Non-Contact Hall IC-Type Speed Sensor. 1-22. Technical Information - Alternator Made from Rare Magnet. 1-24. Torque and Locking Agent. 1-25. Special Tools and Sealant. 1-31. Cable, Wire, and Hose Routing. 1-37. Cable, Wire and Hose Routing (ZX600-J4). 1-47Before starting to perform an inspection service or carry out a disassembly and reassembly opera-To facilitate actual operations, notes, illustra-Especially note the following:Before removal and disassembly, clean the motorcycle. Any dirt entering the engine will shortenFor the same reason, before installing a new part, clean off any dust orFor reinstallation, first connect the positiveGenerally, installation or assembly is the reverse of removal or disassembly. However, if instal-Note parts locations andIt is preferable to mark and record the locations and routing wheneverWhen installing bolts, nuts, or screws for which a tightening sequence is given in this Service. Manual, make sure to follow the sequence. When installing a part with several bolts, nuts, orThen, tighten them to the specified torque in the tighteningIf tightening sequence instructions are not given, tighten themConversely, to remove a part, first loosen all the bolts, nuts, or screwsWhen torque values are given in this Service Manual, use them. Either too little or too muchUse a good quality, reliable torque wrench.
Common sense should dictate how much force is necessary in assembly and disassembly. IfWatch for sharp edges, as they could cause injury through careless handling, especially duringUse a clean piece of thick cloth when lifting the engineA high-flash point solvent is recommended to reduce fire danger. A commercial solvent com-Always follow manufacturerReplace a gasket or an O-ring with a new part when disassembling. Remove any foreign matterClean and prepare surfaces where liquid gasket or non-permanent locking agent will be used. Apply them sparingly. Excessive amount may block engine oil passages and cause serious dam-When using a press or driver to install a part such as a wheel bearing, apply a small amount ofDo not remove a ball bearing or a needle bearing unless it is absolutely necessary. Replace anyInstall bearings with the manufacturerApply force only to theReplace any oil or grease seals that were removed with new ones, as removal generally dam-When pressing in an oil or grease seal which has manufacturer’s marks,When installing circlips and retaining rings, take care to compress or expand them only enoughInstall the circlip with its chamfered side facing load side as well. Replace any circlips, retaining rings, and cotter pins that were removed with new ones, as re-If old ones are reused, they could become detached whileEngine wear is generally at its maximum while the engine is warming up and before all the slidingDuring assembly, make sure to apply oil to any slidingOld grease or dirty oil could have lost its lubricativeSome oils and greases in particular should be used only in certainTo rotate the crankshaft manually, make sure to do so in the direction of positive rotation. Pos-To carry out properWhen there is a replacement instruction, replace these parts with new ones every time they areReplacement parts will be damaged or lose their original function once they are removed.
There-Although the pre-All the electrical leads are either one-color or two-color. A two-color lead is identified first byFor example, a yellow lead with thin red stripes is. Unless instructed otherwise, electrical leads must be connected to leads of the same color. Two-Color ElectricalWhen parts have been disassembled, visually inspect these parts for the following conditionsAbrasion Crack Hardening Warp. Bent Dent Scratch Wear. Color change Deterioration SeizureSpecification terms are defined as follows:If the measurement shows excessive wear or deteri-ZX600-J1 Left Side View. ZX600-J1 Right Side ViewItems ZX600-J1, J2 ZX600-J3. Dimensions. Overall Length 2 030 mm (79.9 in.), (PN) 2 060 mm (81.1 in.) Items ZX600-J1, J2 ZX600-J3. Exhaust:Items ZX600-J1, J2 ZX600-J3. Front Suspension. Type Telescopic fork The scheduled maintenance must be done in accordance with this chart to keep the motorcycle inThe initial maintenance is vitally important and must not be neglected. FREQUENCY WhicheverOPERATION EveryAir cleaner element and air vent filter -. Evaporative emission control system. Swingarm pivot, Unit-trak linkage -. Nut, bolts, and fasteners tightness -. Brake master cylinder cup and dustCaliper fluid seal and dust seal - replace 4 yearsFREQUENCY WhicheverOPERATION EveryCoolant filter - clean year. CAL: CaliforniaThe scheduled maintenance must be done in accordance with this chart to keep the motorcycle inThe initial maintenance is vitally important and must not be neglected. Brake master cylinder cup and dustCaliper fluid seal and dust seal - replace 4 years. Coolant filter - clean yearThe ZX600J have catalytic converters.This system draws air into the exhaust ports, dilutes and burnsThis allows the carburetor to be setBut, under the trend that the emission regulation becomes more severe, Kawasaki has adopted.
Moreover, a BDSR 36The harmful ingredients in the exhaust gasAs actual examples, carbon monoxide (CO) is reduced about 70%, hydrocarbons (HC) about 60%,Exhaust Gas after Purification. Kawasaki Low Exhaust Emission SystemThe burned gas, which goes out from the combustion chamber, is injected with secondary air (addingSecondary Air Injection SystemSince the carburetorExhaust Gas before Purification. A small-size three-way catalytic converter (precatalytic converter) is installed in the pipe ahead atAccordingly, the precatalytic converter will be acti-Activation of the precatalytic converter raises the exhaustThe converter is a three-way catalytic converter upon which platinum and rhodium are applied,The main catalytic converter isWhen the exhaust gas passes through theThe honeycomb structure is convenient for the catalytic converter because it has a large surfaceIn addition, its inherentCatalytic ConvertersWhen excessive unburned gasoline flows more than the allowable amount into the exhaust gas dur-In an excessive case, the problemMoreover, there is a possibility that the purification performance be-It runs by the IC Igniter and opens. A catalyst protection system works in the followingThe limiter has fuel cut-off and ignition cut-off operations.When the engine stop switch is turned off while coasting the motorcycle, fuel is cut off. For ex-Fuel is cut off when an electric current of a primary coil becomes abnormal because of a cutoff ofIf a driver always runs the engine under the red zone in the tachometer, the IC igniter doesn’tTo cope with, the ICLeaded gasoline harms the purification efficiency of the catalysts. The performance of the catalyst protection system is summed up as follows. Fuel Cut Valve. Performance of Catalyst Protection System. No Running Condition. Ignition. Switch. Engine. Stop. Protection. System. Fuel. Cutvalve. Remedy (Action)No Running Condition. Remedy (Action)ON, and run.
Special maintenance is not necessary except for the inspection of the air suction valve (which hasIt is impossible to replace only catalytic converters because they are welded in the muffler. So, inPurification efficiency decreases in a very short period because lead poisons the catalytic con-Especially in the case that a lot of unburned gasoline flows into the catalytic converters underIf they melt down, it causes poor engineSo, the muffler assyIt has the same durability as a conventional muffler.As any harmful toxic substance is not used especially, it can be disposed as usual industrial wastes. The body of the muffler is made of aluminum steel. The catalytic converter is also made of stain-Catalyst protection system against mishandling is applied to a vehicle with catalysts. But, we prohibitUsage of leaded gasoline is prohibited completely. Only fuel and additives which are specified inIn case of some ingredients which give bad effects to the catalysts (such as phosphorus “P”, leadThe engine running without igniting causes a great flow of unburned gasoline and the decreasingSo, avoid coastingUnder the condition that the engine stopIncomplete connection or cut-off of the pri-In this case, from the standpoint to protect theKawasaki Low Exhaust Emission SystemConventionalIn this case,If you have no choice but running by yourself, keepConnect another full-charged battery with jumper ca-The mechanism is simple and power loss is minimum because the system uses the vacuum pres-As the exhaust valve opens, and the burned fuel passes theThis fresh air burnsThe secondary air injection system consists of a vacuum switch valve, and two air suction valves. Without using an air pump, the air suction valve can draw fresh air into the exhaust passage near theAir Suction Valves. The air suction valves is a check valve which allows fresh air to flow only from the air cleaner viaRemove and inspect the air suction valvesAlso, remove and inspect the airVacuum Switch Valve.
Although the vacuum switch valve usually permits secondary air flow, it closes when a high vacuumThis is to shut off secondary airThese explosions, or backfiring in the exhaust system could damageRegular inspection of the vacuum switch valve is not needed. If backfiring occurs frequently in theSecondary Air Injection SystemThe three-way catalysts are used for the catalytic converters and the main catalytic converter. TheseCO and HC are oxidized (O is added) by platinum (Pt) and converted to harmless carbon dioxideNOx is reduced (O is removed) by rhodium (Rh) and converted to harmless nitrogen (N2) and oxygenMain Catalytic ConverterMost catalysts are powders of metal or of metallic compounds, and they increase the rate of aCatalysts are supposed to act in some way to loosen the bonds of the reacting substances. In otherThe catalyst itself undergoes no permanent chemical change, or can be recovered when the chem-So, the muffler with built-in catalyst has the same durability as the conven-The mechanism of catalytic action is supposed to be a surface phenomenon in which reactantsThe catalytic converter is made ofThe alumina adheresThe alumina surface isCatalyst is applied onThe rougher the surface is, the more activelyIf various impurities like lead are absorbed, they block the small portion of the catalyst surface,This is the reason why leaded fuel poisons the catalystCatalysts are generally efficient in small quantities. A catalyst can catalyze the reaction of severalThe three-way catalyst is a blend of platinum (Pt)But a converter uses only about 0.05 gram of Pt and 0.01Details. The electronic combination meter unit, superior to theConstruction and Operation. Hall Element. The semi-conductors (e.g. CaAs, InAs, InSb) are calledDifferential Amplifier. This can output the difference between output powers ofHigh Pass Filter. Sensitivity of the two (2) Hall elements. Surface magnetic induction of a magnet.
Relative positions of the Hall element, magnet, and de-Able to cancel the DC off-set because of scattering ofAble to output the square wave in accordance with theSpeed Sensor InspectionRare Magnet Material. Sintered metal made from mainly neodium (Nd), ferricMain Characters. Rare magnet used and assembled in the alternator for the. ZX600-J model has six (6) times higher performance thanThis allows the alternator to reduce its mass and weightThe following tables list the tightening torque for the major fasteners requiring use of aLetters used in the “Remarks” column mean. L: Apply a non-permanent locking agent to the threads. LG: Apply grease to the threads. Lh: Left-hand threads. M: Apply molybdenum disulfide grease. O: Apply oil to the threads and seating surface. R: Replacement parts. S: Tighten the fasteners following the specified sequence. SS: Apply silicone sealant. St: Stake the fasteners to prevent loosening. Torque. Fastener. Remarks. Fuel SystemCooling System. Radiator Fan Switch 18 1.8 13. Cylinder Head Bolts:Cylinder Head Jacket Plugs (Right) 15 1.5 11 L. Cylinder Head Jacket Plugs (Upper, Left) 20 2.0 14.5 L. Camshaft Chain Guide Bolt (Crankcase) 25 2.5 18Torque. Muffler Body and Exhaust Pipe Connecting. NutsClutch. Clutch Hub Nut 137 14 101 R. Oil Filler Plug 1.5 or. Hand-TightHand-Tight. Hand-Tight. Engine Drain Plug 20 2.0 14.5. Oil Filter (Cartridge type) 31 3.2 23 R, O. Oil Cooler Mounting Bolt 78 8.0 58 O. Oil Pressure Relief Valve 15 1.5 11 L. Oil Pressure Switch 15 1.5 11 SS. Oil Passage Plug (Right) 15 1.5 11. Oil Hose Banjo Bolts 25 2.5 18. Engine Mounting Bolts and Nuts 44 4.5 33. Engine Mounting Locknuts 49 5.0 36. Engine Mounting Bracket Bolts 25 2.5 18. Crankcase Bolts:Oil Passage Plug (Left) 20 2.0 14.5 L. Connecting Rod Big End Nuts in the text Please Click Here. Then Get More. Information.Now customize the name of a clipboard to store your clips. Something went wrong. Get what you love for less.
User Agreement, Privacy, Cookies and AdChoice Norton Secured - powered by Verisign. So this website was intended for free download articles fromYou are self-liable for your download.You can learn how to disable cookie here. Advanced G'day ( Sign in to bid or buy) eBay Deals Coles on eBay Help Sell Watch List Expand Watch list Loading. Complete Engines Motorcycle Part. Kawasaki Motorcycle Manuals and. Kawasaki Motorcycle Repair Manua. Kawasaki Ninja R Motorcycle Repa. Yamaha Complete Engines Motorcyc. User Agreement, Privacy, Cookies and AdChoice Norton Secured - powered by Verisign. The lack of graphics on the 2002 model is a refreshing change and gives the bike a classy look, especially in the fantastic blue that Kawasaki offers. See more ideas about Sport bikes, Super bikes, Motorcycle. I have a 2002 Kawasaki ninja zx6r no spark at all.. And it handles too, with a multi-adjustable chassis ripe for some fine-tuning to suit your preference and pocket. This makes it really easy to find the most popular free eBooks. Still, the press scratched its head a bit, not really knowing what to make of things. 56000 ks rego till October 2021. (Not learner legal) Done major service a while ago, can provide receipt too. Motorcyclesupermarket.com have a huge database of new and used Kawasaki ZX6R Motorcycles for sale all over the UK. Start enjoying our online showcase of Kawasaki ZX6R Fairings, they’re all made for your Kawasaki ZX6R motorcycles. You should be able to find a sub 15,000-mile minter for ?3000 or so. Is the Kawasaki Eliminator H2 set to land in 2021. Official website of Kawasaki Motors Corp., U.S.A., distributor of powersports vehicles including motorcycles, ATVs, Side x Sides and Jet Ski watercraft. I try to check voltage going to pump at connector and it doesn't read anything. Carefully selected colors almost identical to the original ones. Why aren't Jonathan Rea’s achievements being recognised more widely.
Yeah, the 6R couldn't go racing, but so what if all you wanted to do was ride on the road? Decal. Take a look at Kawasaki's web site for specifications. And whatever the mileage or condition, beware the menace of carb icing on cool, damp mornings. Kawasaki ZX6R er sportsmotorcyklen, der bringer dig derhen, du vil. As used by some of the world's top race teams, what better endorsement do you need. Looking to buy a Kawasaki ZX6R Motorcycle. High quality long lasting decals. Catch it before its gone. Bikez has a high number of users looking for used bikes. It was, as far as many of us were concerned, cheating. With everything in full working order the ZX-6R is no slouch, either on the road or track. Vvery good condition Test rides full price on hand first. Visordown is part of the CMG Full Throttle Network. What were they thinking, we wondered, way back in 2002 when Kawasaki launched the 636cc ZX-6R A1P. Tyrereviews will help you select the best performing tyre for your Kawasaki ZX6R 50 60 70 80 90 100 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205 215 220 225 230 235 240 245 255 265 275 285 295 305 315 325 335 345 355 Overlooked when new, the second-hand metal that's got us thinking, 'Now that's a good idea.', By signing up to the newsletter you agree to receive emails from crash.net that may occasionally include promotional content, Haslam: I couldn’t risk going with Rea, Razgatlioglu. Spending as it did only a year or so in the showrooms, the A1P-model slipped quickly from our consciousness. Decal. The total or partial reproduction of text, photographs or illustrations is not permitted in any form. Not only that, but in a double-whammy for the ZX-6R's credibility, it was rendered ineligible for supersport racing. Then as now, as a road-focused sports bike free from the shackles of race-defined regulations, the ZX-6R A1P makes perfect sense.
Source Motorcycle Daily But the truth is, that 36cc increase was a stroke (or should that be 'bore'?) Please feel free to message me during the day for viewings and questions. The only thing I - Answered by a verified Motorcycle Mechanic The pump works if I put voltage directly to it, I put new fuel pump relay, but that didn't help. Fri, 12 Jul 2002. Simply boring out the previous J-model's motor by 36cc seemed like a lazy man's way to better performance. Reproduction Decal Kit for Kawasaki ZX-6R 2002 Perfect fits the original fairing set. OctaneInsane 35,280 views. I have replaced stator,rectifier, coil pulser. Kawasaki Service Repair Manual Free PDF z750, ninja 300, z800, z1000, er-5, versys, zx6r, klr650, kx65, ninja, zx9r, zx10r, zx12r, vulcan, kx250 Kawasaki Service Repair Manual Download With a Haynes manual, you can do it yourself, from simple maintenance to basic repairs. Simply boring out the previous J-model's motor by 36cc seemed like a lazy man's way to better performance. Goes really fast. Bike will not be transported overseas and no time wasters please as this is genuine sale. This is the Highly Detailed factory service repair manual for the2002 KAWASAKI ZX600-J3 NINJA ZX-6R, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. Parbriz fumuriu Kawasaki ZX6R 2000-2002.. No test rides without full amount as deposit. Made in the same way as OEM stickers. In 2001 Kawasaki, despite the fact that their bike was probably the oldest on the grid, won the World Supersport Championship - as vindications go, it doesn't get much better than that really. Sell or buy used bikes. Kawsaski's die-hard customers knew they were onto a good thing so there's a fair few of these knocking around the classifieds. Kawasaki MY 2021 - What’s new, what’s updated and what’s coming. Akrapovic release spine-tingling tribute to superbikes, COMPARISON: Aprilia RS 660 takes on its (almost) rivals.
Function Explanation. Kawasaki ZX6R 1997 MotoPLUS 1997. After passing my bike test at age 18 and giving it up age 24, marriage kids bills etc I am sure you know the story, and not having had a bike for 10 years it was time to take to two wheels. Kawasaki ZX6R - Ninja - 2000. See more ideas about zx6r, kawasaki, kawasaki ninja zx6r. We have 36 Kawasaki ZX6R's for sale. Drive a Kawasaki ZX6R. Made with factory-grade ABS with injection mold technology, ensure our fairings and body kits being the same durable as the original fairings as well as 100% fitment. Where To Download 2000 2002 Kawasaki Zx6r Service Repair Manual 2000 2002 Kawasaki Zx6r Service Repair Manual Beside each of these free eBook titles, you can quickly see the rating of the book along with the number of ratings. Make it bigger and better is the order of pedigree. 2021 British Superbike Championship - Who goes where. Offered for sale here at Earnshaws is this lovely, low mileage Kawasaki ZX6R 636 Both its previous owners took good care of this lovely machine and its reflected in both mileage and condition. Bucuresti, Sectorul 2 Azi 16:57. Kawasaki ZX6R Ninja 2001 PURE SOUND - Duration: 2:13. Falticeni Azi 11:46. Mid-range Mile Munchers: Top 10 Sport Tourers of 2021 (up to 1000cc). In 2001 Kawasaki, despite the fact that their bike was probably the oldest on the grid, won the World Supersport Championship - as vindications go. First Ride: 2002 Kawasaki ZX-6R 636. It was introduced in 1995, and has been constantly updated throughout the years in response to new products from Honda, Suzuki, and Yamaha.The ZX series is what was known as the Ninja line of Kawasaki motorcycles in the 1980s and still carries the name today. Please take into account that the Kawasaki 0 to 60 times and Quarter mile data listed on this motorcycle performance page is gathered from numerous credible sources.
Five years on, with an eye on the second-hand market for something exciting, affordable and practical, they're all things high on my used bike shopping list. Even pillions got a good deal. When Kawasaki revamped its Ninja ZX-6R for 2013, the motorcycle immediately impressed. Share: 0.. Visordown Newsletter By signing up to the newsletter you agree to receive emails from crash.net that may occasionally include promotional content. 0:53. Don't fear higher mileages, but budget for a suspension freshen-up and some new chassis bearings to keep things feeling fresh. Kawasaki ZX6R Motorcycles for Sale. The 'old shape' 636 was soon forgotten. Is the much mooted Kawasaki KLX650 coming soon after all.